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Fractionation Research, Inc. Tests
FLEXIPAC® HC® High Capacity Structured Packing


In 2003, Fractionation Research, Inc. (F.R.I.) performed distillation studies in its 4 ft.  [1220 mm] diameter low pressure distillation column using the para/ortho Xylene system at three operating pressures. The packing chosen by the F.R.I. membership for the 2003 test was FLEXIPAC® 1.6Y HC® High Capacity Structured Packing, which has a surface area of 295 m2/m3, and is manufactured and supplied by Koch-Glitsch, LP.

The para/ortho Xylene system is one of the standard test mixtures used by F.R.I. and is also the standard test system used for all packings in the Koch-Glitsch, Wichita pilot testing laboratory. The results of the F.R.I. distillation studies closely matched the expectations of Koch-Glitsch, based on both industrial and laboratory experience using this packing.

Figure 1 is a presentation of the efficiency results of the F.R.I. industrial scale column at the three nominal operating pressures of 100 mmHg, 200 mmHg and atmospheric pressure. The efficiency in terms of the Height Equivalent to a Theoretical Plate (H.E.T.P) is plotted as a function of the capacity factor, or CS. Figure 2 is a presentation of the pressure drop data shown as the pressure drop per unit of packed height as a function of the F factor, or FS.

A copy of the F.R.I. report covering the performance of FLEXIPAC 1.6Y HC high capacity structured packing is available from your Koch-Glitsch representative.

Figure 1

Figure 2

Comparison with Other Packing

In 1999, a publication by Fitz, Kunesh, and Shariat(1) presented data from the same F.R.I. column in the para/ortho Xylene system at two pressures. From this data, we can compare the performance of Mellapak® 250Y structured packing with that of FLEXIPAC 1.6Y HC high capacity structured packing. Figures 3 and 4 present the comparison of these packings at the two pressures common to the two tests, nominal 100 mmHg abs. and atmospheric pressure. The advantages of the FLEXIPAC HC packing in both capacity and efficiency are evident.

Fitz, C., Kunseh, J., Shariat, A., "Performance of Structured Packing in a Commercial-Scale Column at Pressures of 0.02-27.6 bar," Industrial and Engineering Chemistry Research, Volume 38, Number 2, p. 512

Figure 3

Figure 4

FLEXIPAC® and HC® are registered trademarks of Koch-Glitsch, LP. Mellapak® is a registered trademark of Sulzer Chemtech.


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